从事数字化制造与数控加工技术研究,在航空发动机数控加工工艺、加工仿真工业软件研发方向开展科研工作。获省部级科技奖和中国航发集团科技奖、获国际学术奖项美国机械工程师学会布莱克尔奖(ASME Blackall Machine Tool and Gage Award)。担任华中科技大学-中国航发沈阳黎明公司数字化工艺设计与制造联合实验室主任、《航空学报》青年编委等社会服务工作。
科研项目
一、主持的国家自然科学基金项目
1.“航空发动机高温材料/先进制造及故障诊断科学基础”重大研究计划,集成项目,整体叶盘加工形性状态在线监测及一致性控制基础研究,92360310,2024-2026
2.“航空发动机高温材料/先进制造及故障诊断科学基础”重大研究计划,重点项目,基于原位感知技术的航空发动机关键零件加工表面完整性调控研究,92160207,2022-2025
3.优秀青年科学基金,数字化制造与数控加工技术,51722505,2018-2020
4.“共融机器人基础理论与关键技术研究”重大研究计划,培育项目,基于仿生学的多机器人加工作业任务规划研究,91648113,2017-2019
5.青年-面上连续资助,基于五轴加工运动综合的复杂零件铣削表面完整性创成机理研究,51375005,2014-2017
6.青年科学基金,点-线扫掠运动设计的NURBS方法及其在五轴数控加工中的应用,51005087,2011-2013
二、主持的企业科研项目
1.钛合金整体叶盘数字化修复技术研究 (在研)
2.***数控加工编程与仿真软件技术研究 (结题)
3.铸造高温合金车削加工微裂纹形成机理及控制技术研究(结题)
4.基于变形控制的薄壁多孔轴铣削加工参数优化与仿真应用(结题)
5.整体叶环高效精密加工关键技术研究与应用示范(结题)
论文专著与专利
1.Guang-Chao Nie, Dong Zhang*, Zheng-Yan Yang, Xiao-Ming Zhang*, Han Ding. 2024. Quantitative analysis of micro-crack formation in machining of nickel-based cast superalloy through in-situ imaging technique. Journal of Materials Processing Technology 326, 118308
2.Dong Zhang, Markus Meurer, Xiao-Ming Zhang*, Thomas Bergs, Han Ding. 2022. Understanding kinematics of the orthogonal cutting using digital image correlation—measurement and analysis. Journal of Manufacturing Science and Engineering, Transactions of the ASME 144 (3), 031008
3.Dong Zhang, Xiao-Ming Zhang*, Guang-Chao Nie, Zheng-Yan Yang, Han Ding. 2021. Characterization of material strain and thermal softening effects in the cutting process. International Journal of Machine Tools and Manufacture 160, 103672
4.Le Cao, Tao Huang, Xiao-Ming Zhang*, Han Ding. 2021. Generative adversarial network for prediction of workpiece surface topography in machining stage. IEEE/ASME Transactions on Mechatronics 26(1): 480 - 490
5.Xiao-Ming Zhang*, Ke Zhang, Dong Zhang, Jose Outeiro, Han Ding. 2019. New in situ imaging-based methodology to identify the material constitutive model coefficients in metal cutting process. Journal of Manufacturing Science and Engineering, Transactions of the ASME 141(10), 101007
6.Le Cao, Xiao-Ming Zhang*, Tao Huang, Han Ding. 2019. Online monitoring machining errors of thin wall workpiece: a knowledge embedded sparse Bayesian regression approach. IEEE/ASME Transactions on Mechatronics 24(3): 1259-1270
7.Tao Huang, Xiao-Ming Zhang*, Jürgen Leopold, Han Ding. 2018. Tool orientation planning in milling with process dynamic constraints: a minimax optimization approach. Journal of Manufacturing Science and Engineering, Transactions of the ASME 140(11), 111002
8.Le Cao, Xiao-Ming Zhang*, Tao Huang, Han Ding. 2018. Derived nodes approach for improving accuracy of machining stability prediction. Journal of Vibration and Acoustics, Transactions of the ASME 140(3), 031017
9.Xin-Da Huang, Xiao-Ming Zhang*, Jürgen Leopold, Han Ding. 2018. Analytical model for prediction of residual stress in dynamic orthogonal cutting process. Journal of Manufacturing Science and Engineering, Transactions of the ASME 140(1), 011002
10.Xiao-Ming Zhang*, Dong Zhang, Le Cao, Tao Huang, Jürgen Leopold, Han Ding. 2017. Minimax optimization strategy for process parameters planning: toward interference-free between tool and flexible workpiece in milling process. Journal of Manufacturing Science and Engineering, Transactions of the ASME 139(5), 051010
荣誉获奖
1.湖北省科技进步一等奖,航空发动机复杂构件高效高精加工关键技术及其应用,2023(排第1)
2.美国机械工程师学会布莱克尔机床与测量仪器奖,ASME Blackall Machine Tool and Gage Award,2023 (排第1)
3.中国航空发动机集团有限公司科学技术二等奖,整体叶环国产数字化加工系统开发与应用示范,2022(排第1)
4.国家优秀青年科学基金获得者, 2017
5.教育部新世纪优秀人才, 2012
6.亚历山大-洪堡学者,Alexander von Humboldt Research Fellow, 2011